No testing method can match the accuracy of the Bursting Strength Test, for the integrity and safety of packaging materials. A simple yet important test, it measures the amount of force needed to rupture a material such as paper or cardboard. In the case of industries whose survival relies heavily on the strength and durability of their packaging products, particularly in the manufacturing sector of carton boxes, corrugated sheets, boxes, etc, accurate and reliable data on bursting strength makes all the difference between quality and cost-efficiency.
So, the big question is: how do you ensure consistent, reliable, and accurate results? This is where the bursting strength tester comes in.
The bursting strength measures the force required to break or "burst" a material when compressed on one side with stress. It tests different materials to ensure that they can withstand the pressure involved in stacking, transportation, etc.
Bursting strength testing is a critical parameter for manufacturers, packaging companies, and any industry that hinges on the durability of its packaging. With a bursting strength tester for carton boxes, you can certainly vouch for the strength and integrity of your packaging as it will reduce the risk of failure while in transit or storage.
What is a bursting strength tester?
A bursting strength tester is a device that measures the force that can rupture a material—in most cases, cardboard, paper, or any other material. The principle here in a bursting strength tester relates to applying hydraulic force to a sample until it bursts. The device measures the amount of force at which the material fails and gives an accurate measurement of its strength.
Standards:
ASTM D 3786-01
ASTM D 3786 – 80A
ISO 1060 PART-1 1987
Features of our Bursting Strength Tester:
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Microprocessor-based high-speed controller for accurate test results
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High accuracy results
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Each machine contains different test templates individually programmed to test with three ranges.
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The machine is built to automatically calculate the Bursting Factor
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Can test on Maximum, Minimum, and Average results for ten samples.
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When a test is completed, the dynamic fixturing will automatically shift into the home position
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Fast Human Machine Interface (HMI) powered by high-speed processor Cortex-A8
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HMI can be accessed from your computer as well.
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USB option available
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3 Range Tests available (Low / Medium / High)
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Current test running status display
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Pneumatically operated Sample Clamping Mechanism
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Get PDF reports instantly.
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CSV format and you can add as much customized information as you want.
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Equipment is integrated along with security layers for ease of access only to a registered user
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Using a USB interface and computer communication, the test function in synchronous mode can connect to the computer.
Specifications of our Genie Smart 3.0
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Load Capacity 40 kg/cm²
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Comes with Color TFT Touch Screen
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Accuracy: ± 1% within 10% to 90% of the entire range as per IS: 1828 with the master gauge
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Least Count/Resolution: 0.1Kg/cm2
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Power: 220V, Single phase, 50 Hz
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Test fluid: Glycerin about 98% purified (lab grade)
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Rate of fluid displacement: 95 cc/minute
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Motor: 1/4 HP Single Phase, 1440 rpm
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Test Range: 0.5Kg / cm2 to 38 Kg / cm2
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Memory(to hold test value): Up to 9 test values
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Peak Hold Facility: Yes
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Safety Switch: Yes
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Material: Mild Steel
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Finish: Powder-coated Havel Gray & Blue combination finish and bright chrome/zinc plating for a corrosion-resistant finish
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The report can generate: Yes (Sample Results and Bar Graph)
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Comes with a Thermal Printer
How a Bursting Strength Tester Pays Off!
Investing in a bursting strength tester is more than maintaining compliance with the industry standards. This forms the foundation of a strategic investment that will save the business money, increase efficiency, and raise customer satisfaction:
1. Quality of the product
Testing your packaging materials regularly ensures you only utilize high-bursting strength materials. The use of the right materials reduces the risk of damaging goods while in transit, therefore, you are likely to realize low returns and claims from customers.
Statistic: According to business research, a company that tests its packaging products thoroughly before putting them on the market, is likely to reduce the damage caused during transit by up to 40%.
2. Cost Reduction
In a bursting strength tester, you get data that could lead you to cost-effective materials without sacrificing any strength. Over-engineered packaging will be avoided, and so will the material waste.
Statistic: When companies invest in precision testing equipment such as the bursting strength tester, they can save between 20-30% of their packaging material costs by choosing the right materials with absolute accuracy in testing.
3. Time-to-Market End
Through a bursting strength tester, you can test various packaging materials and prototypes quickly for urgent go-to-production offerings, thereby saving valuable time and hastening your time-to-market, allowing you to respond faster to customer requirements.
Statistic: Accelerating material testing can reduce the product development cycle by up to 15-20% as businesses can speed up the launch of new products into the market and gain a lead over the competition.
Bursting Strength Tester in Quality Control
The bursting strength tester is of great importance in the quality control process of a packaging manufacturer. It assures that every lot of material meets the right standards of strength before it is used in packaging by supplying appropriate and consistent testing data. In this manner, it can be an effective means of prevention when it comes to costly recalls or damage claims down the line.
FAQs
1. What is the bursting strength tester principle?
The bursting strength tester principle is about applying hydraulic pressure to a material until it ruptures. Thus, the quantity of force necessary to burst the material is measured.
2. How can the bursting strength tester support quality control?
It helps by providing true and reliable data on the strength of packaging material to ensure the strongest material is only used in production, ensuring that transport will not destroy the product.
3. What are the bursting strength tester uses?
Bursting strength tester uses comprises of determining the bursting strength of materials like paper and cardboard as well as corrugated boards. It is used extensively in the packaging industry for testing the carton box and the material to be shipped relating to durability and strength.
4. What is the need for a bursting strength tester for carton box testing?
The bursting strength tester is of great value for the investment in a better quality product, minimization of material waste, and prevention of costly packaging failure that might occur in transport. It is really an important tool to make sure that the packaging meets the standards needed in terms of strength.
As a bursting strength tester manufacturer, we are on a mission to make you win in quality. Are you ready to raise the standards of your packaging quality control? Contact us today and see the difference that our bursting strength testers can make in your business.
Phone: +91-9210 903 903
Mail: info@prestogroup.com
