Importance in Precision and Quality Control
In such competitive manufacturing and production situations, product quality and reliability cannot be compromised. Therefore, one elementary factor, for industries dealing with fasteners, assembly processes, and mechanical operations, is torque. Torque is simply a rotational force applied to an object, and there are significant roles which torque plays in ensuring that products operate well and safely. The quality of torque application affects everything from the tightness of bolts to the durability of mechanical assemblies.
Torque testing will therefore be important in order to ensure that products meet the best quality. Torque testing will enable organizations to test whether fasteners, tools, and machines are set to give the proper torque for predictable performance hence less failure under field operations. Torque testing is not only a quality assurance tool but also a factor of operational efficiency that can reduce rework costs and minimize product defects.
What is needed here is a reliable, accurate, and practical torque testing machine to support this process. It is in this regard that Presto may be of help: the company's range of torque testers. But how does a torque testing machine improve the efficiency of your lab and subsequently your bottom line?
Presto's Torque Testers: Precision and Reliability You Can Trust
Presto, a company primarily dealing with testing and measurement equipment, is one that is known for producing high-quality machines, accurate, and extremely durable for numerous industrial applications. With more than 30 years in the business, Presto remains that tried and trusted partner to most businesses needing reliable torque testing solutions. It ranges from fasteners and bottle caps to assembly lines, including Presto's highly precise measurements that guarantee the purity of your products.
The company provides a variety of digital torque testers and torque testing machines that cater to the different requirements of various industries. These testers also provide insight into the accuracy of applications of torque, which enables manufacturers to maintain standards and increase productivity in their operations.
What Is the Return on Investment you Will Get in using a Presto's Torque Tester?
Quality is not the only consideration when adding a torque testing machine to your lab; there's also good money. With a well-calibrated and reliable torque tester, you would expect improvements in efficiency productivity and cost savings. And that is going to translate to return on investment in what way?
1. Reduction of product defects by up to 30%
Testing torque accuracy will help avoid overtightening or loosening of the fasteners. This results in fewer defective products and more savings on rework and repairs. According to industry statistics, firms manufacturing at a site that conducts torque testing have fewer defective products; actually, products dropped up to 30%.
2. Increase efficiency and throughput by 20%
A torque testing machine simplifies the quality control process. You can reduce manual checks due to automated testing and accurate measurements, which saves you a lot of time. This way, you will produce 20% more in terms of production throughput and enable your team to work on the next critical task level.
3. Reduction of warranty claims by 15%
With more control in torque, your products will likely have a reduced chance of failing early and hence warranty claims. Studies indicate that an organization that runs its work with a digital torque meter is bound to reduce warranty claims and returns by 15%, ensuring a safe reputation and bottom line of your business.
4. The equipment would last 10% longer.
Torque testing machines ensure that tools and machines are calibrated to perfection, thus preventing unnecessary wear and tear. The unintended consequences of over-tightening or improper torque settings can mean shortening the service life of equipment and tools by up to 10%. All these will contribute to savings on maintenance costs in the long term.
Presto Models for Torque Testers: Select Your Suitable Model for Your Laboratory
1. Torque Tester Digital Model With Printer
Technical Specification:
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Max. Torque Range :
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20 lb-inch
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25 lb-inch
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50 lb-inch
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100 lb-inch
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Accuracy: ± 0.5 lb-Inch (with master weight)
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Least Count/Resolution: 0.1 lb-inch / 0.1 kg.cm/0.01 Nm
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Power: 220V, Single phase, 50 Hz
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Display: Digital (LED)
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Load Monitoring: Peak Load indicator with Digital readout and peak hold feature
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Minimum Diameter for specimen holding: 30 mm
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Maximum Diameter for specimen holding: 110 mm
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Weights for Calibration: 10 lbs, 20 lbs
2. Torque Tester HMI Motorised
Technical Specification:
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VNC Software for advanced security features
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2 test modes for removal force and lock force
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Automatic retaining of peak value and recording the test results precisely
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Intelligent design of overload protection, automatic Zeroing and error alert for safe test operation.
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Equipped with USB port & RJ 45 Port which is convenient to the data transmission USB and PC connection R 485.
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Automatic data storage and power failure memory functions.
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New patented Software Intelligent touch operating system.
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Industrial grade touch screen, one button operation, user-friendly interference.
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Test curves are displayed in real-time, and intelligent data statistics support a quick review of test results.
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Large storage can save 9999 of test data.
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Multiple units can be switched with each other (Nem, KGfscm, Lbin )
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Use USB interface and PC Communications synchronous test function can connect to the computer, computer synchronous display
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Pass/ fail criteria can be fed by the user (upper and lower limit value setting update in the report.
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Servo Motor Driven system with a constant rate of travel.
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Motorized drive for repeatable movements.
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Calibration with traceable reference weights.
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Quick change cap adapter, Universal or custom-made to the specific shape of a cap.
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Large HMI Display, easy to read.
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Statistical analysis of results per batch of samples is produced and then incorporated, together with graphs.
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A Motorized drive ensures repeatability and highly accurate turning Movements.
3. Torque Tester - Analogue
Technical Specifications:
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Max. Torque Range: 20 lb-inch
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Accuracy: ± 0.5 % full Scale(with master load)
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Least Count/Resolution: 1 lb-inch
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Power: Battery-operated
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Minimum Diameter for specimen holding: 30 mm
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Maximum Diameter for specimen holding: 110 mm
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Max. size of test bottles to be tested: 2.5 litres
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Weights for Calibration: 10 lbs, 20 lbs
Frequently Asked Questions (FAQs)
Q1. How much do Presto's torque testers cost?
A1: The Price of torque testing equipment: This depends on the model and features desired. For the analogue non-digital versions from Presto, one might expect to pay around $500 for a basic model, although digital models with data logging may run upwards of $5,000. Get a price customised to your needs by contacting Presto.
Q2: How do I determine which torque tester best suits my requirements?
A2: The best method of determining which is most suitable is to evaluate your specific needs. For simple applications, the analogue Presto PTR-200 model would be sufficient. If high-precision testing and data analysis are needed, the digital Presto PTR-1000 model would be a better option. Consult Presto's staff for final decision-making purposes, concerning your industry and type of testing.
Q3: What international standards does a Presto torque tester comply with?
A3: International standards in compliance with Presto torque testers include ASTM F1147 and ASTM D5621. You are ensured to have accurate torque measurements and observation of industry norms.
Q4: Will you provide me with a calibration certificate for my torque tester?
A4: Yes. Time and again, calibration guarantees accuracy and reliability in the torque tester for you.
Prepared to Invest in Torque Testing?
Invest in a torque testing machine and, in the long run, save money, time, and headaches. Do you want better-quality products, a reduction in defects, or more efficient running? This is what Presto torque testers can offer: high-quality, reliable, and long-lasting torque testers in a variety of models from those that fully comply with ASTM standards up to a very high ROI.
Buy your torque tester today from Presto and enjoy the rewards of superior quality control and precision testing now!
Contact us now to get more information like torque tester price, technical insides etc. or request a quote according to your requirements!
Phone: +91 9210 903 903
Mail: info@prestogroup.com
