There are several materials used by manufacturers from different industries in the construction of electrical devices, daily use instruments & other necessary equipment. These materials are extremely crucial to be tested before being served in the construction of the devices to make sure that the final product aligns with top-notch quality standards.
Materials like metals, plastics, etc. are extremely prevalent in the construction processes. To keep the quality intact, manufacturers assess the quality of such materials through various testing measures. One such quality-determining aspect is to assess the rustproofing of the material being used in the construction.
The Presto Group has designed a top-quality lab testing instrument that simulates real-life environments and aids manufacturers from different industries in assessing the ability of materials to withstand corrosion-friendly environments. The instrument is known as the salt spray test chamber.
The Working Mechanism of Salt Spray Test Chamber
The salt spray corrosion test chamber is designed with a division of four major aspects which are:
1. Electrical chamber
2. Reservoir tank
3. Air Pressure tank
4. Inner chamber
The inner chamber of the instrument is the place where the salt spray test is conducted. The inner chamber has different sample placement options which allow the manufacturer to test both small & big specimens altogether. The inner chamber is extremely insulated as it is firmly tightened with the help of a canopy that allows no circulation of the internal atmosphere to the external atmosphere.
The reservoir tank of the lab testing instrument contains a solution of demineralized water along with NaCl (sodium chloride/salt). The reservoir tank is connected to an inlet pipe that helps the reservoir tank supply the solution with absolute ease to the inner chamber which helps in humidifying the air from the air pressure tank. The reservoir tank is constructed with a built-in layer sponge filter which ensures DM water’s purity with the provision of a low solution level alarm.
The air pressure tank of the salt spray corrosion chamber forms humidified air and supplies it to the inner chamber with the help of the inlet pipe. The inlet pipe is connected with an air purge that allows the air pressure to supply within the inner chamber with the help of an atomizer and igus. The atomizer & igus are extremely important equipment associated at the bottom of the inner chamber that sprays the humified air from the air pressure tank amalgamated with the solution from the reservoir tank to the inner chamber forming a corrosion-friendly environment around the specimen.
The salt spray test uniformity is maintained with the help of a fog dispenser situated on top of the igus enabling the concentrated fog to spread uniformly within the inner chamber.
The electrical chamber is the motherboard of the salt spray test chamber. The electrical chamber is responsible for the operating activities and manual adjustment of the lab testing instrument. This chamber enables the functioning of the control panel, assisting the operator in performing the salt spray test with absolute facile by promoting single-handed operations.
The instrument is loaded with high-end as well as state-of-the-art features to enhance the competitive advantage of the user.
Features of Salt Spray Test Chamber
The construction of the salt spray test chamber is itself a prime feature of the equipment. The inner chamber of the instrument is constructed with a 3-layer insulation that is manufactured with specially designed FRP material, mild steel & glass wool. All these 3 materials ensure absolutely no leakage of the concentrated fog from the inner chamber.
The instrument is also equipped with precisely engineered air purge equipment that settles down the salt spray within the inner chamber due to its high compressive ability before opening the canopy to avoid any kind of rusting or corrosion to other devices kept close to this instrument.
The instrument is offered in different size options as per the needs of the operator. The size of the inner chamber and reservoir tank are directly proportional to each other which enables the testing of even large specimens. The size options of the instrument are as follows:
1. Inner Chamber – 250Ltr. / Reservoir Tank – 60Ltr.
2. Inner Chamber – 450Ltr. / Reservoir Tank – 75Ltr.
3. Inner Chamber – 1000Ltr. / Reservoir Tank – 75Ltr.
The instrument is also loaded with safety features to safeguard the operator and enhance the security measures while performing the tests. The salt spray corrosion test chamber offers a total of whopping 7-alarm systems that cover all the 4 divided aspects of the lab testing instruments:
1. Inner Chamber temperature overshoot alarm
2. Air saturator temperature overshoot alarm
3. Solution level low alarm
4. Low air pressure alarm
5. Water level low alarm
6. Sample completion alarm
7. Over/under voltage protection alarm
The salt spray corrosion chamber also offers various data recording features to enhance the tracking and analysis of attained results.
The instrument provides an HMI-based touchscreen for a clear indication of the test results along with a provision of temperature data reading.
The operator can also access the PID settings along with the USB option offered for data extraction in both PDF & Excel formats with the help of a pen drive.
The data recording becomes an even easier task with the provision of a real-time vs temperature graph that enables critical analysis of the current and previously acquired results by the operator.
All these top-notch features contribute towards the high levels of accuracy attained by the lab testing equipment. These features not only ensure accuracy but also promote single-handed operations.
Buy Salt Spray Corrosion Chamber Right Away!
To get your hands on the engineering perfection – salt spray test chamber, you can visit our website and seek further knowledge about the instrument. To get a quotation of salt spray chamber price give us a call at +91 9210903903 or e-mail us at info@prestogroup.com.
